Description
Our 24V 160Ah LiFePO4 Forklift Battery delivers industrial-grade power for demanding material handling operations. As a trusted lithium battery manufacturer, we specialize in OEM solutions that combine advanced LiFePO4 technology with customizable designs for superior performance and ROI.
Key Features
Unmatched Cycle Life: 5,000+ cycles at 80% DoD ensure 3x longer service than lead-acid batteries, minimizing replacement costs.
High-Power Output: 160A continuous/480A peak discharge handles heavy loads seamlessly, maintaining productivity in multi-shift operations.
Smart Safety Integration: Multi-layer BMS protects against overcharge, short circuits, and thermal extremes with real-time SOC/temperature monitoring.
All-Environment Durability: IP65-rated metal casing withstands dust, moisture, and temperatures from -20¡ãC to 60¡ãC for reliable indoor/outdoor use.
Product Description
Engineered for OEM and wholesale partners, our 24V 160Ah Lithium Forklift Battery provides 4.096 kWh energy in a compact 623x209x626mm footprint. The LiFePO4 chemistry enables 2-hour fast charging (0-80%) and 90% energy efficiency, reducing downtime by 40% compared to traditional alternatives.
Technical Advantages
Space-Saving Design: 90kg lightweight construction allows direct retrofitting into existing forklifts without structural modifications.
Zero Maintenance Operation: Eliminate watering, equalization, and terminal cleaning with self-balancing lithium technology.
Customizable Interfaces: RS485/CAN communication ports support fleet management integration for data-driven energy optimization.
OEM & Bulk Purchase Benefits
Tailor battery dimensions, connectors, and BMS protocols to match specific equipment requirements. Bulk orders receive volume discounts, 5-year warranties, and priority technical support for seamless fleet electrification.
Performance Comparison
Our lithium battery achieves 50% faster charging and 30% higher energy density than lead-acid alternatives. With 5000+ cycles versus 1500 cycles for lead-acid, it reduces total ownership costs by 60% over a 10-year lifespan.
Optimal Usage Guidelines
Store batteries at 20%-80% SOC in dry environments. Utilize opportunity charging during breaks to maximize uptime. Monthly BMS health checks via integrated diagnostics ensure peak performance.
Certifications & Compliance
All batteries meet UN38.3, CE, and RoHS standards, with optional UL1973 certification for North American markets. Our ISO-certified manufacturing process guarantees consistent quality for global industrial applications.
How Does the 24V 160Ah Lithium Forklift Battery Enhance Industrial Efficiency?
The 24V 160Ah LiFePO4 forklift battery delivers approximately 4.1 kWh of reliable energy with over 3500 deep cycles, advanced Battery Management System (BMS) protection, and robust design. Engineered for industrial material handling, it offers fast charging, long lifespan, and superior safety, making it an ideal power solution for forklifts, pallet jacks, and aerial work platforms.
What are the key specifications of the 24V 160Ah LiFePO4 forklift battery?
This battery features a nominal voltage of 25.6V and a capacity of 160Ah, providing around 4.1 kWh of energy. It supports continuous discharge currents up to 200A and peak currents up to 480A for short bursts. The battery weighs approximately 90 kg and measures roughly 623 x 209 x 626 mm. It operates efficiently between -20°C and 60°C and has an IP65 rating for dust and water resistance.
How does the Battery Management System (BMS) improve safety and performance?
The integrated BMS monitors voltage, current, temperature, and state of charge to prevent overcharge, over-discharge, short circuits, and thermal runaway. It balances cells to maximize battery life and efficiency, supports communication protocols such as RS485, CAN-bus, and 4G for real-time monitoring, and ensures safe, reliable operation.
Why is LiFePO4 chemistry preferred for forklift batteries?
LiFePO4 chemistry offers excellent thermal stability, long cycle life exceeding 3500 cycles at 70-80% depth of discharge, and high energy density. It provides consistent power output, fast charging, and requires minimal maintenance compared to traditional lead-acid batteries.
Which applications benefit most from the 24V 160Ah LiFePO4 battery?
This battery is ideal for electric forklifts, pallet jacks, pallet trucks, aerial work platforms, electric boats, and other industrial equipment requiring reliable, high-performance power.
How long can the 24V 160Ah battery last in terms of cycle life and years?
With over 3500 cycles at 70-80% depth of discharge, the battery can provide reliable service for 8-12 years, significantly reducing downtime and replacement costs.
What customization options does Lithium-Battery-Manufacturer offer?
Lithium-Battery-Manufacturer provides customization including capacity adjustments, communication protocols (RS485, CAN, 4G), casing materials, BMS settings, and ruggedized designs for harsh environments. OEM and ODM services are available to tailor batteries to specific operational needs.
How should the 24V 160Ah battery be installed and maintained?
Installation involves secure mounting, correct polarity connections, and integration with compatible chargers and fleet management systems. Maintenance is minimal, focusing on periodic inspection and battery health monitoring through the BMS interface.
What safety certifications and standards does this battery meet?
The battery complies with UL1642, IEC62133, CE, RoHS, UN38.3, MSDS, and IP65 certifications, ensuring safe manufacturing, transport, and operation in demanding industrial environments.
How does the 24V 160Ah LiFePO4 battery compare to traditional lead-acid batteries?
Compared to lead-acid batteries, this LiFePO4 battery is lighter, offers 4-6 times longer cycle life, faster charging, and superior thermal stability. It requires no maintenance and lowers total cost of ownership despite a higher initial investment.
What environmental benefits does the LiFePO4 battery provide?
LiFePO4 batteries contain no toxic heavy metals or rare earth elements, reducing environmental hazards. Their long lifespan decreases waste, and their stable chemistry minimizes risks of fire or leakage, making them sustainable energy storage solutions.
Chart: Comparison of 24V 160Ah LiFePO4 vs Lead-Acid Forklift Batteries
| Feature | LiFePO4 Battery | Lead-Acid Battery |
|---|---|---|
| Cycle Life | >3500 cycles | 300-500 cycles |
| Weight | ~90 kg | 150-200 kg |
| Energy Density | High | Low |
| Maintenance | Minimal | Regular |
| Safety | High (BMS protected) | Moderate |
| Environmental Impact | Low | Higher (toxic materials) |
| Charging Time | Faster | Slower |
Chart: Key Specifications of 24V 160Ah LiFePO4 Forklift Battery
| Specification | Value |
|---|---|
| Nominal Voltage | 25.6V |
| Capacity | 160Ah |
| Energy | 4.1 kWh |
| Continuous Discharge | 200A |
| Peak Discharge Current | 480A (30 seconds) |
| Weight | ~90 kg |
| Dimensions | 623 x 209 x 626 mm |
| Operating Temperature | -20°C to 60°C |
| IP Rating | IP65 |
| Cycle Life | >3500 cycles (70-80% DOD) |
