48V 630Ah Lithium Forklift Battery

Our 48V 630Ah LiFePO4 Forklift Battery is a premium energy solution engineered for industrial material handling. As a leading lithium battery manufacturer, we specialize in OEM and ODM partnerships, delivering high-performance, durable, and eco-friendly power systems that optimize warehouse operations and reduce long-term costs.

Key Features

Unmatched Energy Capacity: 48V/630Ah configuration provides 32.2 kWh energy output, enabling 18+ hours of continuous operation for high-demand forklift applications.
Military-Grade Durability: IP67-rated metal housing resists dust, water ingress, and mechanical stress, ensuring reliable performance in harsh environments like cold storage or outdoor yards.
Intelligent Safety Systems: Advanced BMS with 24/7 monitoring prevents overcharging, overheating, and short circuits while balancing cell voltages for optimal health.
Extended Service Life: 3,000+ cycles at 80% DoD ¨C triple the lifespan of traditional lead-acid batteries ¨C with minimal capacity degradation (<5% annually).
Global Logistics Ready: Flexible FOB, EXW, or CIF shipping via air, sea, or land, supported by certified packaging for safe international transport.

Product Description

Designed for OEM integration, our 48V 630Ah Lithium Forklift Battery combines LiFePO4 chemistry¡¯s thermal stability (-20¡ãC to 55¡ãC operational range) with a compact footprint (950¡Á592¡Á450mm). The 500kg unit delivers 1200A peak discharge for heavy lifting, paired with 200A fast-charging capabilities that reduce downtime by 60% versus lead-acid alternatives.

Proprietary phase-change cooling eliminates external thermal management needs, while modular construction allows custom voltage/configuration adaptations for Class I-III forklifts. The auto-diagnostic BMS enables remote SOC/SOH tracking via CAN/RS485 interfaces, empowering fleet managers with predictive maintenance alerts. As a lithium battery manufacturer committed to sustainability, we ensure 95% recyclability and a 5-year performance warranty.

Why Choose 48V 630Ah Lithium Forklift Batteries for Industrial Efficiency?

48V 630Ah lithium forklift batteries deliver high energy capacity, long cycle life, and advanced safety features, enabling forklifts to operate longer with rapid charging and minimal maintenance. Their lightweight design and intelligent Battery Management System (BMS) optimize performance and reliability, making them ideal for demanding industrial environments focused on efficiency and sustainability.

What are the key technical specifications of 48V 630Ah lithium forklift batteries?

48V 630Ah lithium forklift batteries typically have a nominal voltage of 51.2V and an energy capacity of approximately 32.2 kWh. They support continuous discharge currents up to 300A and peak discharge currents up to 1000A for short bursts. The battery casing is a robust metal shell rated IP54 to IP67 for dust and water resistance. Dimensions are approximately 950 x 592 x 450 mm with a weight around 228 kg. The battery operates efficiently in temperatures ranging from -20°C to 60°C and supports a maximum continuous charge current of 200A.

How do 48V 630Ah lithium forklift batteries improve forklift performance?

These batteries provide consistent high power output without voltage sag, allowing forklifts to maintain speed and torque under heavy loads. Their lighter weight reduces forklift wear and improves maneuverability. Fast charging capabilities enable full recharge within 2 to 4 hours, minimizing downtime. High energy density extends operational hours, enhancing productivity in warehouses and logistics centers.

What safety features do 48V 630Ah lithium forklift batteries include?

Equipped with an advanced Battery Management System (BMS), these batteries monitor voltage, current, temperature, and state of charge in real-time to prevent overcharge, over-discharge, short circuits, and overheating. The LiFePO4 chemistry ensures thermal stability and eliminates acid leakage risks. The metal enclosure provides physical protection, and certifications such as UN38.3, UL 1642, IEC 62619, and CE ensure compliance with international safety standards.

How long is the cycle life and lifespan of these lithium forklift batteries?

48V 630Ah lithium forklift batteries offer over 3500 to 6000 full charge-discharge cycles at 80% depth of discharge, translating to 8 to 10 years of service life under typical industrial conditions. This significantly outperforms lead-acid batteries, which generally last 1000 to 1500 cycles, reducing replacement frequency and total cost of ownership.

How are 48V 630Ah lithium forklift batteries charged and maintained?

These batteries support rapid charging protocols, typically requiring 2 to 4 hours for a full charge using compatible chargers. Maintenance is minimal since lithium batteries do not require watering or equalizing charges. Best practices include avoiding deep discharges, storing batteries at moderate temperatures (20-25°C), and conducting periodic inspections to maintain optimal performance.

Which industries and applications benefit most from 48V 630Ah lithium forklift batteries?

Industries with intensive material handling such as warehousing, manufacturing, cold storage, logistics, and distribution centers benefit greatly. These batteries enable longer shifts, reduce forklift downtime, and improve operational efficiency in environments demanding reliable, high-capacity power sources.

How do lithium forklift batteries compare to traditional lead-acid batteries?

Lithium forklift batteries offer higher energy density, longer cycle life, faster charging, and are maintenance-free compared to lead-acid batteries. Their reduced weight lowers forklift wear and improves handling. Lithium batteries eliminate acid spills and toxic emissions, enhancing workplace safety and environmental friendliness. Despite higher upfront costs, total cost of ownership is lower due to extended lifespan and reduced maintenance.

What communication and monitoring options do 48V 630Ah lithium forklift batteries provide?

These batteries feature RS485 and CAN-bus communication protocols for seamless integration with forklift monitoring systems. Optional 4G antenna enables cloud-based real-time monitoring and diagnostics. Onboard LCD displays provide operators with immediate battery status, including voltage, current, state of charge, and fault alerts.

How does the Battery Management System (BMS) enhance safety and performance?

The BMS continuously monitors cell voltages, current, temperature, and state of charge, balancing cells to prevent overcharging or deep discharging. It protects against short circuits and thermal runaway, and provides real-time data for predictive maintenance. This intelligent system maximizes battery life, ensures safe operation, and optimizes energy usage under varying load conditions.

What environmental benefits do 48V 630Ah lithium forklift batteries offer?

These batteries reduce carbon emissions by enabling energy-efficient forklift operation and eliminating hazardous acid waste. Their long lifespan reduces battery replacements and waste generation. Additionally, lithium batteries are highly recyclable, supporting circular economy initiatives and aligning with corporate sustainability goals.

How does temperature affect the performance and durability of 48V 630Ah lithium forklift batteries?

Optimal operating temperatures range from -20°C to 60°C for discharge and 0°C to 55°C for charging. Extreme heat accelerates battery degradation, while very low temperatures temporarily reduce capacity. Advanced thermal management and insulation in battery design mitigate temperature effects, maintaining consistent performance and extending battery life.

Chart: Comparison of Lithium vs Lead-Acid Forklift Batteries

Chart: Battery Cycle Life vs Depth of Discharge (DoD)