What Products Are Available Under Lifepo4 Forklift Batteries Product?
LiFePO4 forklift batteries offer advanced lithium solutions designed for industrial material handling, featuring multiple voltage configurations (24V–96V), capacities (100Ah–600Ah+), and modular designs. Key models include 48V 500Ah systems for heavy loads, 36V 300Ah units for standard pallet jacks, and high-cycle 24V 200Ah packs. They support fast charging (1–2 hours) and provide 4,000+ cycles with integrated BMS for thermal stability. Custom OEM/ODM options accommodate specialized voltage and form factors like 19-inch rack mounts.
36V 700Ah Lithium Forklift Battery
What voltage options exist for LiFePO4 forklift batteries?
LiFePO4 forklift systems span 12V to 96V configurations, with 24V, 36V, and 48V being industry standards. Heavy-duty 80V/96V packs cater to high-lift electric stackers. Pro Tip: Match battery voltage to motor ratings—a 48V battery with 48V controller avoids efficiency losses seen in mismatched setups.
For standard counterbalance forklifts, 48V 500Ah packs dominate due to their balance of power (24kW continuous) and runtime (6–8 hours). Lower 24V systems suit walkie pallet jacks, delivering 100–200Ah capacities in compact footprints. Take a 36V 300Ah battery—its 10.8kWh capacity typically supports 50 lifts/hour in Class II reach trucks. Why risk voltage mismatch? Undersized packs cause voltage sag during peak draws, tripping BMS protections prematurely.
| Voltage | Typical Capacity | Application |
|---|---|---|
| 24V | 200Ah–280Ah | Walkie stackers |
| 36V | 300Ah–420Ah | Mid-size reach trucks |
| 48V | 500Ah–600Ah | Counterbalance forklifts |
What capacity ranges are available?
LiFePO4 forklift batteries provide 100Ah to 700Ah capacities, scaling with voltage requirements. High-density 48V 600Ah units store 28.8kWh—triple lead-acid energy in half the space.
In multi-shift operations, 500Ah+ systems shine, supporting 10–12 hours runtime with opportunity charging. A 24V 280Ah battery (6.7kWh) powers electric pallet trucks for 35–40km per charge. But capacity isn’t just about Ah—C-rating matters. High-drain lifts demand 3C-rated cells to handle 500A peaks without voltage collapse. Pro Tip: Calculate daily kWh needs (operating hours × average kW) to avoid oversizing. For example, a 48V 420Ah pack (20.16kWh) comfortably covers 16,000kg daily lifts in a cold storage facility.
Are custom voltage/configuration options offered?
Yes, leading manufacturers provide OEM/ODM services for bespoke voltages (70V, 84V) and form factors. Rack-mountable 19-inch 48V 100Ah modules allow scalable energy up to 30kWh through parallel connections.
Specialized applications like automated guided vehicles (AGVs) often require slim 60V 150Ah batteries with CAN bus integration. Ever seen a curved battery? Custom-shaped LiFePO4 packs now fit narrow-aisle forklifts previously limited by lead-acid dimensions. Warning: Series connections require matched cell batches—mixing新旧 cells risks 20%+ capacity imbalance within 50 cycles.
Battery Expert Insight
FAQs
Yes, with voltage-matched BMS—retrofit kits adapt 48V LiFePO4 to standard charging ports. Ensure weight compensation; lithium packs are 60% lighter.
What’s the warranty period?
5-year warranties are standard, covering 70% capacity retention. Pro-rated terms apply after 3,000 cycles in most industrial contracts.
How do 80V systems differ from 48V?
80V LiFePO4 (nominal 76.8V) suits high-torque applications, reducing current by 40% versus 48V at equal power. Requires UL-approved insulated tools for maintenance.