Description
Our 80V 420Ah LiFePO4 Forklift Battery is a cutting-edge lithium power solution engineered for demanding industrial applications. As a trusted lithium battery manufacturer, we specialize in OEM and wholesale partnerships, delivering high-efficiency energy systems that enhance productivity and sustainability in material handling operations.
Key Features
High-Capacity Performance: 80V/420Ah configuration provides 33.6 kWh energy storage, enabling uninterrupted operation for up to 18 hours under heavy loads.
Military-Grade Durability: IP65-rated metal housing ensures resistance to dust, water, and mechanical stress in harsh environments like warehouses and logistics hubs.
Intelligent Safety Systems: Advanced BMS with real-time monitoring prevents overcharging, overheating, and short circuits, while maintaining stable voltage (¡À1%) across -20¡ãC to 55¡ãC operating temperatures.
Cost-Saving Longevity: 4000+ cycles at 80% DoD reduce replacement frequency by 60% compared to traditional lead-acid batteries.
Global Logistics Flexibility: Customizable FOB/EXW/CIF shipping options with air, sea, or land transport compatibility.
Product Description
Designed for seamless integration into Class I-IV forklifts, our OEM-focused 80V 420Ah LiFePO4 Forklift Battery combines a compact footprint (1015¡Á682¡Á550mm) with 335 kg optimized weight distribution. Its high-discharge capability supports 450A peak current for 20-second bursts, ideal for pallet stacking and heavy lifting. The passive cooling system eliminates external thermal management needs, reducing energy consumption by 15% versus forced-air alternatives.
Featuring CANbus-enabled diagnostics, this lithium battery allows fleet operators to track SOC, SOH, and temperature via IoT platforms. The modular design enables rapid cell replacement without full-system downtime, backed by a 5-year warranty covering 90% capacity retention.
How Does an 80V 420Ah Lithium Forklift Battery Boost Productivity?
An 80V 420Ah lithium forklift battery delivers 33.6 kWh of stable, high-efficiency power with rapid charging, long cycle life, and advanced safety features. Its lightweight design and smart BMS enhance forklift performance, reduce downtime, and lower operational costs in demanding industrial environments.
What are the key specifications of an 80V 420Ah lithium forklift battery?
This battery features a nominal voltage of 80V and a capacity of 420Ah, providing 33.6 kWh of energy. Dimensions typically measure about 1015 x 682 x 550 mm, weighing approximately 335 kg (739 lbs). It supports continuous discharge currents of 200A and peak discharge currents of 400A for 20 seconds. The battery has a robust metal casing with an IP65 rating. Communication protocols include RS485, CAN bus, and optional 4G connectivity.
How long can an 80V 420Ah lithium forklift battery last on a single charge?
Under typical operating conditions, this battery can power forklifts for 8 to 12 hours. For example, at a continuous 50A draw, it provides approximately 8.4 hours of runtime (420Ah ÷ 50A).
What advantages do lithium forklift batteries offer over traditional lead-acid batteries?
Lithium batteries offer faster charging (1.5 to 3 hours vs. 8 hours), longer cycle life (3500+ cycles vs. 1000-1500), lighter weight (about one-third the mass), zero maintenance, higher energy efficiency (up to 99%), and consistent voltage output, reducing downtime and operational costs.
How long is the typical lifespan and cycle life of an 80V 420Ah lithium forklift battery?
These batteries typically offer over 3000 cycles at 100% depth of discharge, translating to 7-10 years of reliable service life.
How fast can an 80V 420Ah lithium forklift battery be charged?
With compatible chargers, full charging takes approximately 1.5 to 3 hours, enabling multi-shift operations without extended downtime.
What safety features are integrated into lithium forklift batteries?
The integrated Battery Management System (BMS) protects against overcharge, over-discharge, short circuit, overcurrent, and temperature extremes. It also balances cell voltages and manages thermal conditions to ensure safety and longevity.
What applications are best suited for 80V 420Ah lithium forklift batteries?
Ideal for heavy-duty forklifts, reach trucks, pallet jacks, airport ground support equipment, and warehouse machinery, these batteries enhance operational efficiency in logistics and industrial sectors.
What environmental conditions can an 80V 420Ah lithium forklift battery withstand?
Designed to operate reliably between -20°C and 55°C, the battery features an IP65-rated enclosure that protects against dust and water ingress, suitable for harsh industrial environments.
How does the lighter weight of lithium batteries impact forklift operations?
Reduced battery weight improves forklift maneuverability, decreases floor wear, simplifies battery handling and replacement, and contributes to overall energy savings.
What communication protocols support battery monitoring and management?
Protocols such as RS485, CAN bus, and 4G enable real-time battery monitoring, predictive maintenance, and integration with fleet management systems for optimized operations.
How does lithium battery technology improve overall forklift efficiency?
Lithium technology provides consistent power output, faster recharge times, extended battery lifespan, and reduced maintenance needs, resulting in increased uptime and lower total cost of ownership.
Chart 1: Lithium vs. Lead-Acid Forklift Battery Comparison
| Feature | Lithium (80V 420Ah) | Lead-Acid (80V 420Ah) |
|---|---|---|
| Cycle Life (Cycles) | 3000+ | 1000-1500 |
| Charge Time (Hours) | 1.5 – 3 | 8 |
| Weight (kg) | 335 | 900+ |
| Maintenance | None | Regular watering |
| Efficiency (%) | Up to 99 | ~80 |
Chart 2: Operating Temperature and Environmental Protection
| Feature | Specification | Benefit |
|---|---|---|
| Operating Temp. | -20°C to 55°C | Reliable in industrial environments |
| IP Rating | IP65 | Dust and water resistant |
