Description
Our 48V 500Ah LiFePO4 Forklift Battery redefines industrial energy solutions for OEMs and wholesale buyers. As a trusted lithium battery manufacturer, we deliver unmatched performance, durability, and cost-efficiency for material handling equipment, ensuring seamless integration and long-term operational reliability.
Key Features
High-Capacity Energy Output: 48V/500Ah configuration provides 24kWh of power, enabling uninterrupted operation for heavy-duty forklifts across extended shifts.
Extended Cycle Life: 3,500+ cycles at 80% DoD minimize replacement needs, delivering 3X the lifespan of traditional lead-acid batteries.
Advanced Safety Systems: Built-in smart BMS prevents overcharge, over-discharge, and short circuits while monitoring real-time SOC, temperature, and voltage.
Rugged IP65 Design: Dustproof and waterproof construction ensures reliable performance in harsh environments, from warehouses to outdoor logistics yards.
Multi-Protocol Connectivity: RS485, CAN-bus, and 4G compatibility enable fleet-wide energy management and remote diagnostics.
Product Description
The 48V 500Ah LiFePO4 Forklift Battery by our lithium battery manufacturer team combines 50A continuous/100A peak discharge with military-grade thermal stability. Its compact footprint (800¡Á600¡Á500mm) and 350kg weight optimize space utilization in Class I-IV forklifts without compromising lift capacity. Proprietary cell balancing technology ensures <3% annual capacity degradation, backed by a 10-year design life for OEM partners.
Featuring a -30¡ãC to 50¡ãC operational range, this battery outperforms lead-acid alternatives in extreme temperatures. The modular architecture allows customized voltage configurations, while our OEM-focused engineering team supports bespoke BMS programming and terminal designs.
Performance Advantages
Rapid Recharge: Achieves 80% charge in 2 hours versus 8+ hours for equivalent lead-acid units.
Zero Maintenance: Eliminate acid refills, equalization charges, and terminal cleaning.
Energy Savings: 98% charge efficiency reduces electricity costs by 30% compared to lead-acid systems.
Safety and Durability
The UL-certified battery pack features flame-retardant casing and emergency disconnect switches. Dual cooling channels maintain optimal cell temperatures during high-load operations, while vibration-resistant mounting brackets prevent damage from uneven terrain.
Integration Options
Pre-installed CANopen protocols simplify integration with Toyota, Jungheinrich, and Crown forklift systems. Customizable LCD displays provide localized language support and fault code diagnostics, empowering operators with actionable performance insights.
As a lithium battery manufacturer specializing in OEM solutions, we offer flexible MOQs, white-label services, and regional compliance certifications (UN38.3, CE, RoHS). Upgrade your fleet with our future-proof energy technology designed for 24/7 industrial demands.
Why Choose 48V 500Ah Lithium Forklift Batteries for Industrial Efficiency?
48V 500Ah lithium forklift batteries offer high energy density, long cycle life, and advanced safety features, enabling forklifts to operate longer with faster charging and minimal maintenance. Their lightweight design and intelligent Battery Management System (BMS) optimize performance and reliability, making them ideal for demanding industrial applications seeking efficiency and sustainability.
What are the key technical specifications of 48V 500Ah lithium forklift batteries?
48V 500Ah lithium forklift batteries typically have a nominal voltage of 51.2V and an energy capacity of approximately 25.6 kWh. They support continuous discharge currents around 250A and peak currents up to 500A. The batteries are housed in robust metal enclosures with IP65 protection against dust and water. Weighing about 385 kg, they feature prismatic LiFePO4 cells with internal resistance below 40 mΩ, ensuring high efficiency above 99%. Cycle life generally exceeds 2,000 cycles at 80% depth of discharge, offering durability for industrial use.
How do 48V 500Ah lithium forklift batteries improve forklift performance?
These lithium batteries deliver consistent voltage and power without the voltage sag common in lead-acid batteries, maintaining forklift speed and torque under heavy load. Their lighter weight reduces forklift wear and enhances maneuverability. Fast charging capabilities allow batteries to recharge fully within 2 to 4 hours, minimizing downtime. High energy density extends operational shifts, increasing productivity in warehouses and logistics operations.
What safety features do 48V 500Ah lithium forklift batteries include?
Equipped with an advanced Battery Management System (BMS), these batteries provide real-time monitoring of voltage, current, and temperature to prevent overcharge, over-discharge, short circuits, and overheating. The LiFePO4 chemistry ensures thermal stability and eliminates risks of acid leaks and explosions. Metal casings offer physical protection, while certifications such as CE, RoHS, and UN38.3 guarantee compliance with international safety standards.
How long is the cycle life and lifespan of these lithium batteries?
48V 500Ah lithium forklift batteries typically offer over 2,000 full charge-discharge cycles at 80% depth of discharge, with some models reaching 3,000 or more cycles. This translates to a service life of 7 to 10 years under normal industrial usage, significantly outlasting traditional lead-acid batteries which usually last 1,000 to 1,500 cycles.
How are 48V 500Ah lithium forklift batteries charged and maintained?
These batteries support rapid charging with maximum charge currents up to 250A, enabling full charging in as little as 2 hours using compatible chargers. Maintenance is minimal since lithium batteries do not require watering or equalizing charges. Best practices include avoiding deep discharges, storing at moderate temperatures (20-25°C), and periodic inspections to ensure optimal performance and longevity.
Which industries and applications benefit most from 48V 500Ah lithium forklift batteries?
Industries with intensive material handling such as warehousing, manufacturing, cold storage, logistics, and distribution centers benefit extensively. These batteries support longer shifts, reduce forklift downtime, and improve operational efficiency in environments requiring reliable, high-capacity power sources.
How do lithium forklift batteries compare to traditional lead-acid batteries?
Lithium forklift batteries provide higher energy density, longer cycle life, faster charging, and are maintenance-free compared to lead-acid batteries. They weigh less, reducing forklift wear and improving handling. Lithium batteries eliminate acid spills and toxic emissions, enhancing workplace safety and environmental friendliness. Although initial costs are higher, total cost of ownership is lower due to extended lifespan and reduced maintenance.
What customization and OEM options are available for 48V 500Ah lithium forklift batteries?
Manufacturers like Lithium-Battery-Manufacturer powered by Redway Power offer tailored battery packs with customizable voltage, capacity, dimensions, and communication interfaces such as RS485, CAN bus, or 4G remote monitoring. OEM and ODM services enable integration into specific forklift models and operational requirements, ensuring seamless fit and optimal performance.
How does the Battery Management System (BMS) enhance battery safety and efficiency?
The BMS continuously monitors cell voltages, current, and temperature, balancing cells to prevent overcharging or deep discharging. It protects against short circuits and thermal runaway, and provides real-time data for predictive maintenance. This intelligent system maximizes battery life, ensures safe operation, and optimizes energy usage under varying load conditions.
What environmental advantages do 48V 500Ah lithium forklift batteries provide?
These lithium batteries reduce carbon emissions by enabling energy-efficient forklift operation and eliminating hazardous acid waste. Their long lifespan reduces battery replacements and waste generation. Additionally, lithium batteries are highly recyclable, supporting circular economy initiatives and aligning with corporate sustainability goals.
How does temperature affect the performance and durability of 48V 500Ah lithium forklift batteries?
Optimal operating temperature ranges from -20°C to 60°C for discharge and 0°C to 45°C for charging. Extreme heat accelerates battery degradation, while very low temperatures temporarily reduce capacity. Advanced thermal management and insulation in battery design mitigate temperature effects, maintaining consistent performance and extending battery life.
Chart: Comparison of Lithium vs Lead-Acid Forklift Batteries
| Feature | Lithium (48V 500Ah) | Lead-Acid Battery |
|---|---|---|
| Nominal Voltage | 51.2V | 48V |
| Energy Capacity | ~25.6 kWh | ~20 kWh |
| Cycle Life | 2,000 – 3,000+ cycles | 1,000 – 1,500 cycles |
| Weight | ~385 kg | ~500+ kg |
| Charging Time | 2 – 4 hours | 8 – 12 hours |
| Maintenance | Minimal (no watering) | Regular watering required |
| Safety | Advanced BMS, sealed | Risk of acid spills |
| Environmental Impact | Recyclable, less toxic | Acid waste, higher emissions |
Chart: Battery Cycle Life vs Depth of Discharge (DoD)
| Depth of Discharge (%) | Cycle Life (approximate) |
|---|---|
| 30% | 3,000+ cycles |
| 50% | 2,500 cycles |
| 70% | 2,000 cycles |
| 80% | 1,800 cycles |
