48V 460Ah Lithium LFP Forklift Battery

Our 48V 460Ah LiFePO4 Forklift Battery is a cutting-edge energy solution engineered for industrial material handling. As a trusted lithium battery manufacturer, we specialize in delivering OEM-ready power systems that enhance operational efficiency, reduce costs, and withstand demanding environments.

Key Features

High Energy Capacity: The 48V/460Ah configuration provides 23.5kWh energy output, enabling uninterrupted operation for extended shifts.

Extended Cycle Life: Achieves over 3,500 cycles at 80% Depth of Discharge (DOD), outperforming lead-acid batteries by 3¨C5x lifespan.

Robust Discharge Performance: Supports 350A continuous and 1000A peak discharge for heavy lifting and high-intensity tasks.

Advanced Safety System: Integrated BMS ensures real-time monitoring of voltage, temperature, and current, with protections against overcharging, short circuits, and thermal risks.

IP67 Durability: Sealed metal casing resists dust, water, and mechanical stress, ideal for harsh warehouse or outdoor use.

Product Description

Designed for OEM integration, the 48V 460Ah LiFePO4 Forklift Battery combines high energy density with rapid charging capabilities. Its compact dimensions (950mm x 421mm x 450mm) and 352kg weight ensure compatibility with standard forklift configurations. The battery operates efficiently in temperatures from -20¡ãC to 60¡ãC, eliminating downtime in extreme conditions.

A dual communication interface (RS485 and CAN-bus) enables seamless fleet management integration, providing operators with real-time data on battery health and performance. Proprietary cell-balancing technology minimizes capacity degradation, while the modular design simplifies maintenance and scalability for large-scale deployments.

Why Choose 48V 460Ah Lithium LFP Forklift Batteries for Industrial Efficiency?

48V 460Ah Lithium LFP forklift batteries deliver high energy capacity, long cycle life, and advanced safety features, enabling forklifts to operate longer with faster charging and minimal maintenance. Their lightweight design and intelligent Battery Management System (BMS) optimize performance and reliability, making them ideal for demanding industrial environments seeking efficiency and sustainability.

What are the key technical specifications of 48V 460Ah Lithium LFP forklift batteries?

48V 460Ah Lithium LFP forklift batteries typically have a nominal voltage of 51.2V with an energy capacity of approximately 23.5 kWh. They support continuous discharge currents up to 300A and peak discharge currents up to 1000A for short bursts. The battery dimensions are approximately 950mm x 421mm x 450mm, with a weight near 190 kg. The battery is housed in a robust metal shell rated IP67 for dust and water resistance. It operates efficiently across a voltage range of 40V to 58.4V and offers a cycle life exceeding 3500 cycles at 80% depth of discharge.

How do 48V 460Ah Lithium LFP forklift batteries improve forklift performance?

These batteries maintain stable voltage output without the voltage sag typical of lead-acid batteries, allowing forklifts to sustain speed and torque under load. Their lighter weight reduces forklift wear and improves maneuverability. Fast charging capabilities enable full recharge within 2 to 4 hours, minimizing downtime. High energy density extends operational hours, boosting productivity in warehouses and logistics centers.

What safety features do 48V 460Ah Lithium LFP forklift batteries include?

Equipped with an advanced Battery Management System (BMS), these batteries monitor voltage, current, temperature, and state of charge in real-time to prevent overcharge, over-discharge, short circuits, and overheating. The LiFePO4 chemistry ensures thermal stability and eliminates acid leakage risks. Metal enclosures protect against physical damage, while certifications such as UN38.3, UL, IEC 62619, and CE ensure compliance with international safety standards.

How long is the cycle life and lifespan of these lithium forklift batteries?

48V 460Ah Lithium LFP forklift batteries offer over 3500 full charge-discharge cycles at 80% depth of discharge, translating to 7 to 10 years of service life under typical industrial conditions. This significantly outperforms lead-acid batteries, which generally last 1000 to 1500 cycles, reducing replacement frequency and total cost of ownership.

How are 48V 460Ah Lithium LFP forklift batteries charged and maintained?

These batteries support rapid charging protocols, typically requiring 2 to 4 hours for a full charge using compatible chargers. Maintenance is minimal since lithium batteries do not require watering or equalizing charges. Best practices include avoiding deep discharges, storing batteries at moderate temperatures (20-25°C), and conducting periodic inspections to maintain optimal performance.

Which industries and applications benefit most from 48V 460Ah Lithium LFP forklift batteries?

Industries with intensive material handling such as warehousing, manufacturing, cold storage, logistics, and distribution centers benefit greatly. These batteries enable longer shifts, reduce forklift downtime, and improve operational efficiency in environments demanding reliable, high-capacity power sources.

How do lithium forklift batteries compare to traditional lead-acid batteries?

Lithium forklift batteries offer higher energy density, longer cycle life, faster charging, and are maintenance-free compared to lead-acid batteries. Their reduced weight lowers forklift wear and improves handling. Lithium batteries eliminate acid spills and toxic emissions, enhancing workplace safety and environmental friendliness. Despite higher upfront costs, total cost of ownership is lower due to extended lifespan and reduced maintenance.

What communication and monitoring options do 48V 460Ah Lithium LFP forklift batteries provide?

These batteries feature RS485 and CAN-bus communication protocols for seamless integration with existing forklift monitoring systems. They also support cloud-based monitoring via 4G antenna, allowing real-time tracking of battery status, performance metrics, and predictive maintenance alerts. An on-the-shell LCD display provides immediate battery information for operators.

How does the Battery Management System (BMS) optimize safety and performance?

The BMS continuously monitors cell voltages, current, temperature, and state of charge, balancing cells to prevent overcharging or deep discharging. It protects against short circuits and thermal runaway, and provides real-time data for predictive maintenance. This intelligent system maximizes battery life, ensures safe operation, and optimizes energy usage under varying load conditions.

What environmental benefits do 48V 460Ah Lithium LFP forklift batteries offer?

These batteries reduce carbon emissions by enabling energy-efficient forklift operation and eliminating hazardous acid waste. Their long lifespan reduces battery replacements and waste generation. Additionally, lithium batteries are highly recyclable, supporting circular economy initiatives and aligning with corporate sustainability goals.

How does temperature affect the performance and durability of 48V 460Ah Lithium LFP forklift batteries?

Optimal operating temperatures range from -20°C to 60°C for discharge and 0°C to 55°C for charging. Extreme heat accelerates battery degradation, while very low temperatures temporarily reduce capacity. Advanced thermal management and insulation in battery design mitigate temperature effects, maintaining consistent performance and extending battery life.

Chart: Comparison of Lithium LFP vs Lead-Acid Forklift Batteries

Chart: Battery Cycle Life vs Depth of Discharge (DoD)